Not far from our Upper Campus is an exciting center of creativity and design. With ties to Westmont College, Providence, and our own Mr Hurt, it’s the most natural place in the world to take our engineering students for inspiration…
Led by Dan and Andy Patterson, the people at Forge + Iron design, hammer, cut, and sculpt all manner of metal creations. You can see their work around town, most recently in the lighting fixtures at MOXI on Lower State Street.
Dan shows the ten students a piece of heavy machinery, designed to cut through the thickest pieces of steel without blinking–no touching allowed!
Over the din of hammers and ventilation fans, the students saw some fascinating works in progress. We found a good case study, too, where Dan had begun his designs in the CAD program SketchUp. While the students so far this year have been using a solid-based cloud CAD program called Onshape, they will be switching to SketchUp for the second semester. Creating the three-dimensional model up front allowed Dan to visualize the product, express his ideas to others, and spot potential challenges. Moreover, he was able to export particular decorative geometry from the design, and upload it to their plasma cutter to get just the right shape from the beginning.
The students look on as Dan moves the plasma cutter through its three degrees of freedom
Computer models and computer-controlled cutting are then combined with the artistry and experience of the master; the team hammers and weathers the precision-cut piece to give it more character.
Students pass by as Andy gives attention to an iron archway, destined for an existing window frame in Santa Barbara
The brothers’ passion for excellence in creativity came through loud and clear. Since our own students are wrapping up their Educational Design Project, where they meet with a client and work with them to develop a satisfactory 3D-printed product, the example of what this looks like in the professional world was well timed.
May we ever be inspired! Thanks to the brothers Patterson for their warm welcome, and to Mr. Rockney for coming along as an extra chaperone.